Toxic Gas Exposure

Highly Toxic Gas Exposure: Understanding Hazardous Properties and Health Effects for Your Safety

By Rebekah Brown

Toxic gases are a hidden danger in many industrial and household environments. From ammonia and hydrogen sulfide to carbon monoxide, even low concentrations can trigger severe health effects. This guide explains how gases are classified, what exposure levels are dangerous, and the safety measures—like PPE, ventilation, and proper storage—needed to protect workers and prevent accidents.

Harsh chemicals are an ordinary part of the workplace for many of us. Wastewater treatment plants, petroleum plants, factories, large farms, and more all use many chemicals. With proper concentrations and storage, these chemicals help treat water and soil, fertilize farmland, or manufacture goods. 

When these chemicals pose a risk to humans, they are classified as toxic gasses. Compressed gas that could harm someone is specifically regulated and classified. 

We'll cover the best way to understand this classification system and keep your workplace safe. 

Table of Contents

  • 01

    What makes a gas toxic and hazardous to human health?

  • 02

    What are the immediate health effects of toxic gas exposure?

  • 03

    Which common toxic gases pose the greatest danger in industrial and household settings?

  • 04

    How are exposure limits determined for toxic and hazardous gases?

  • 05

    What safety measures should be implemented when working with toxic gases?

  • 06

    How do environmental factors influence the dangers of toxic gas?

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What makes a gas toxic and hazardous to human health?

Many substances are hazardous to human health if present in excessive amounts. 

A gas is considered "toxic" if it can cause serious injury or death. These glasses are usually stored in compressed cylinders and are transported, stored, and used according to strict standards. 

How are toxic gases classified and at what concentration (ppm) do they become dangerous?

Gasses tend to be classified as "toxic" if they have a median lethal concentration above 200 parts per million (PPM)

Many toxic gasses are highly dangerous at far lower concentrations, however, so we'll cover some of the main warning signs and how to protect from them. 

What properties determine if a gas is considered highly toxic or corrosive?

Corrosive gasses are a subset of toxic gasses. These chemicals are graded "corrosive" when they cause damage upon contact to humans or materials. 

Ammonia and hydrogen fluoride are both examples of corrosive, toxic gasses. 

How do reactive gases differ from other hazardous gases?

All toxic gasses are hazardous. Reactive glasses pose an additional threat because they can interact with other gasses, solids, or the air to create dangerous secondary effects.

For example, sulfur dioxide can react with the moisture and other chemicals in the air to create sulfuric acid, which generates acid rain, a highly dangerous effect. 

What are the immediate health effects of toxic gas exposure?

Toxic gas exposure symptoms vary depending upon the type of gas that a person is exposed to. Inhalation, physical contact, and secondary reactions are all dangerous possibilities. 

How do toxic gases affect the respiratory system and central nervous system?

Breathing in toxic gas is extremely dangerous. "Poison" is sometimes used instead of "toxic" in labelling.

Common symptoms of breathing harmful gases include:

  • Airway obstruction 

  • Pulmonary edema

  • Severe cough

  • Wheezing

  • Eye irritation

  • Burning sensation in mouth/eyes/skin 

  • Coughing up blood 

These are just the respiratory symptoms. Accidentally inhaling these gasses can also affect the central nervous system (CNS).

CNS symptoms include:

  • Loss of balance

  • Fatigue

  • Confusion

  • Dizziness

  • Headache

  • Slurred speech

  • Cognitive dysfunction

  • Memory loss

  • Agitation

These symptoms are sometimes referred to collectively as neurotoxicity. 

Classification system for toxic gasses. 

What is considered a high or low concentration of a particular gas will depend on the compound itself. 

Hazardous gasses are classified according to a detailed system that describes their relative risk. 

The classes are ranked I through IV, with the most toxic glasses having the highest rating. 

Different gases are rated depending upon their toxicity at different PPM levels. 

According to the University of California, the class rating for hazardous gas correlates to the lethal concentration, abbreviated as "LC." 

  • Class I = < 200 LC50

  • Class II = 201–2000 LC50

  • Class III >= 2001–5000 LC50

  • Class IV >= 5000

Many other variables can affect the danger level of these gases, like the temperature at which they are stored, the length of time at which someone is exposed, and the relative pressure at which they are stored. 

black and white abstract painting

Source:  National Cancer Institute on Unsplash

How quickly can health effects manifest after inhaling hazardous gases and vapors?

Health effects can appear instantly. These may be mild, like a headache, or can include immediate unconsciousness. This is why it is crucial to wear high quality PPE when working around high concentrations of dangerous gases. 

The National Institute for Occupational Safety and Health (NIOSH) first developed standards in the 1970s to understand at what exposure levels workers experience symptoms when exposed to one of a list of toxic gases. These are called the Immediately Dangerous to Life and Health (IDLH) ranking system. There are currently over 380 substances included on this list, including many gases. 

Which common toxic gases pose the greatest danger in industrial and household settings?

Many people are surprised at the number of potential hazards that surround us each day. Some of the gases used in common industrial or household applications can be incredibly hazardous if not used or vented properly.

Some of the most common threats include:

  • Ammonia

  • Hydrogen Sulfide

  • Carbon Monoxide

  • Chlorine Gas

  • Phosgene Gas

  • Nitrogen Dioxide

We'll cover some of the top suspects and how to protect against them. 

Why are carbon monoxide and hydrogen sulfide considered among the most dangerous colorless gases?

These two gasses post an additional risk because they are hard for humans to detect through smell. 

Carbon monoxide is so treacherous because it has no noticeable smell or color. This defeats our natural "warning systems," - our nose and eyes. Furthermore, it's the result of several normal household processes, like running a car or building a fire. 

All homes and workplaces should have carbon monoxide alarms. 

Similarly, hydrogen sulfide (sometimes called "swamp gas" or "sewer gas") often isn't detected by smell. At low concentrations, it has a rotten-egg scent, but higher doses can quickly overwhelm the human olfactory system. This tricks people into believing that the gas has dissipated, when in reality it's probably reached toxic levels. 

Hydrogen sulfide can cause serious respiratory systems and even pulmonary edema. Gas detectors should present anywhere it's likely to appear.

 

How do nitrogen dioxide and other oxide gases damage the respiratory tract?

Nitrogen Dioxide - NO2 - and similar oxide gases are a common byproduct of combustion. They are often present at excessive levels in areas with high levels of air pollution. Oxide gases like these are also used in industrial settings, especially when manufacturing fertilizer and explosives. 

Oxide gases react with the human respiratory tract to create reactive oxygen species (ROS). This decreases lung function over time and can make the respiratory tract more sensitive to irritants and allergens. It can eventually lead to COPD. 

factories with smoke under cloudy sky

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How are exposure limits determined for toxic and hazardous gases?

Understanding safety data sheets for various chemicals can be difficult. One key principle to keep in mind is that any level of exposure carries with it certain risks. Because of that, it's crucial that proper ventilation, storage, and PPE guidelines be enforced around these gases.  

What do the safety data sheets tell us about exposure limits (5 ppm, 10 ppm, 25 ppm, 50 ppm)?

In chemistry, "PPM" stands for "parts per million." This refers to the concentration of a particular substance, so you know at what levels it's dangerous. 

Safety Data Sheets have a number of abbreviations that are important for understanding the relative risks associated with different concentrations of gases for different time periods:

  • PPM - parts per million

  • PEM - permissible exposure limit 

  • TWA - time-weighted average 

  • STEL - short-term exposure limit

  • AIHA ERPG-2 - maximum airborne concentration below which most people could tolerate for up to 1 hour

  • IDLH - immediately dangerous to life or health  

Safety data sheets will also list potential interactions that would make the gas more dangerous along with common symptoms. This gives the clearest picture possible about how to avoid dangerous chemical reactions and safeguard the people working with these substances. 

Example - Ammonia Exposure 

For example, ammonia is present at low levels in animal waste, so if you are cleaning up a barn or chicken coop you will smell ammonia. While unpleasant, it's unlikely to be dangerous.

At 50 PPM, ammonia has a permissible exposure limit (PEM) of an 8-hour time weighted average (TWA), as classified by OSHA This means that working a standard 8-hour workday around ammonia concentrations of 50 PPM is unlikely to post long-term health risks for most people. 

But once ammonia reaches 300 PPM, it's classified by NIOSH as posing immediate danger to life and health (IDLH). 

AIHA ERPG-2 is considered around 200 PPM. This means that most people could tolerate that concentration for up to an hour without health- or life-threatening symptoms.

We can see just from this one example that "dangerous" or "toxic" doesn't have simply one meaning or apply across the board to one list of chemicals. Many relatively harmless substances can be lethal at high concentrations, even without taking into account underlying vulnerabilities of some people over others.

clear glass contanier

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How is median lethal concentration calculated for various toxic substances?

Another classification technique includes testing the concentration of substance that causes death of 50% of a population. This is often tested on laboratory animals like mice. 

Median lethal concentration is noted as LC50. 

What are OSHA standards for workplace exposure to highly toxic gases?

The abbreviations we covered above are used when determining safety measures. OSHA guidelines strictly regulate how much time workers can spend exposed to different chemicals at varying levels, to ensure that workers aren't harmed.

Some of the key guidelines include:

  • PEL  - permissible exposure limit 

  • TWA - time-weighted average 

  • STEL - short-term exposure limit

So, for example, the OSHA PEL for Nitric Oxide over an 8-hour TWA is 25 PPM. 

What safety measures should be implemented when working with toxic gases?

work safety for toxic gas hazards

Proper protective gear is essential while working with toxic gases

There are a number of safety measures required for working with toxic gasses. These are designed to prevent accidental leakage, corrosion of storage materials, inadvertent chemical reactions, and safe handling. 

Some of these safety measures include: 

  • Always wear PPE, Gas maks when working with dangerous chemicals

  • Provide proper ventilation of storage and workplaces 

  • Have emergency procedures in place

  • Regularly practice evacuation and clean up procedures 

  • Train all personnel on potential reactions

What precautions should be taken when handling gas cylinders containing toxic or flammable gas?

Many employees need to handle flammable gas or toxic substances, including transporting it from one location to another. Storage requirements of these harsh gases include:

  • Chain restraints for storage of harsh chemicals

  • Valve caps to prevent leakage 

  • Gas cabinets with scrubbers 

  • Locking storage to prevent theft or vandalism

  • Store hazardous and reactive gases separately from each other

  • Label canisters boldly and clearly

  • Monitor gases constantly in storage areas 

  • Implement regular inspections and safety audits 

How can you protect yourself from accidental toxic gas exposure?

The best way to protect yourself is to understand the hazards of the gases your work around and take the recommended precautions. Don't assume that just because you "feel fine" after a short period of exposure that you won't sustain physical damage. 

What emergency procedures should be followed when exposed to toxic gases?

The emergency response will sometimes vary depending upon the substance that is leaking.

In general, emergency procedure includes:

  • Evacuation

  • Contacting emergency services

  • Fire suppression

  • Venting toxic chemicals 

  • First aid to affected workers

How do environmental factors influence the dangers of toxic gas?

Some gasses are toxic on their own, but even more so when they react with other chemicals. Because of this, environmental factors can play a significant role. For example, ground ozone is a hazardous chemical produced when nitrous oxides mix with volatile organic compounds (VOCs).

READ NOW: Understanding AQI Meaning: How Climate Change Affects Air Quality

What role does combustion play in generating toxic gases in environmental health contexts?

The growing incidents of wildfires have shown how large amounts of toxic materials can be released by combustion. This is even more pronounced in the wildland urban interface (WUI), where human structures meet wildlands. 

When fires hit these areas, large numbers of manufactured materials can burn, like tires, cars, and chemically-treated wood. This can release toxic substances into the air, including hydrogen cyanide, hydrogen fluoride, hydrogen chloride, benzyne, and formaldehyde. These can all cause drastic health effects in addition to the CO2 and CO released by forests and farmland burning. 

a rack filled with lots of yellow hard hats

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How do gaseous toxic substances disperse and concentrate in different environments?

Most industrial settings should be closely temperature controlled. This is because gases react differently depending on the surrounding air temperature. Heat inversion can trap hazardous gasses close to ground level, causing humans to breathe in higher concentrations. This can sometimes escape sensors if they are placed too high up. 

Similarly, soil and plastic can sometimes trap toxic gasses, releasing the harmful components later on. 

Conclusion: Stay Safe in Hazardous Zones

Harsh chemicals are part of everyday life and work for many of us, especially when working in industrial processes.  The toxicity of a particular gas depends on its dose, length of exposure, and chemical properties. 

Understanding the guidance on toxic chemical fact sheets provided by NIOSH and OSHA is crucial for maintaining workplace safety anyplace that uses gases on a daily basis. 

Frequently Asked Questions

What Features Did the Greenbrier Bunker Include?
What makes a gas toxic and how is it classified as hazardous?
What are the immediate and long-term health effects of toxic gas exposure?
How are toxic gas exposure limits determined in the workplace?
What safety precautions should be taken when handling or storing toxic gases?
Which toxic gases are most dangerous in industrial and household environments?